Diesel Injector Testing
The addition of the MERLIN S4000 MK2 enables us to further improve the efficiency of the service we offer and to identify and repair or replace faulty diesel injectors quickly to ensure your vehicle is back on the road with the minimum of down time.
All testing undertaken by our own fully trained and qualified staff.
Testing using the latest specialist equipment
On site repair/replacement for added peace of mind
Minimum off road time, we aim to get you back up and running within 24hours ( subject to availability of replacement parts)
TECHNICAL DETAILS
The Merlin S4000 MK 2 is a fully automatic common rail test bench designed and developed with the following functions:-
Tests BOSCH, DENSO, DELPHI, SIEMENS and CAT/Perkins common rail injectors.
Including:
Bosch CRi & CRIN
Bosch, Denso and Siemens Piezo
Delphi CR
Bosch CRIN 4.2
Bosch MTU
Cat/Perkins C4.4 – C6.6
Cat 9.3
Tests solenoid valve and Piezo injectors.
Automatically measures and displays delivered fuel quantity.
Tests the seal performance of injectors and delivery under different working conditions as follows:-
Pre-injection
Idle
Mid-range
Max fuel
Operator can add data and customer information. This data can be viewed printed and saved.
Equipped with original Bosch CP3 pump, rail, DRV and ZME.
Test oil temperature controlled to 40±2 °C, built-in cooling system.
Feeding pressure can be adjusted 0-6 bar.
INJECTOR TESTER
Test injection & return volume under VL, TL, LL, VE and VE2 status.
Atomization test to check for blocked nozzles.
Sealing test to check for leaks.
CODING
Capability to generate IMA C2i/C3i and QR Correction code for each individual injector.